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你所在位置: 首頁(yè)-新聞動(dòng)態(tài)-新聞資訊碳?xì)淝逑礄C(jī)的工作原理和特點(diǎn)
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碳?xì)淝逑礄C(jī)的工作原理和特點(diǎn)

作者:創(chuàng)始人來(lái)源:http://zjdfhelmets.com/時(shí)間:2025-04-12

工作原理

Working principle

溶解油污:碳?xì)淝逑磩┡c大多數(shù)的潤(rùn)滑油、防銹油、機(jī)加工油同為非極性的石油餾分,根據(jù)相似相溶的原理,碳?xì)淝逑磩┠軌蚝芎玫厝芙獾V物油等油脂類物質(zhì)。同時(shí),碳?xì)淝逑磩┛梢越档陀臀叟c工件表面的界面張力,使油污更容易從工件表面剝離并溶解到清洗劑中。

Dissolve oil stains: Carbon hydrogen cleaning agents, along with most lubricating oils, rust proof oils, and machining oils, are non-polar petroleum fractions. Based on the principle of similar solubility, carbon hydrogen cleaning agents can effectively dissolve mineral oil and other oily substances. Meanwhile, hydrocarbon cleaning agents can reduce the interfacial tension between oil stains and workpiece surfaces, making it easier for oil stains to peel off from the workpiece surface and dissolve into the cleaning agent.

超聲波輔助:當(dāng)超聲波在碳?xì)淙軇┲袀鞑r(shí),會(huì)產(chǎn)生空化效應(yīng),即形成無(wú)數(shù)微小氣泡。這些氣泡在負(fù)壓區(qū)迅速膨脹,隨后在正壓區(qū)急劇收縮直至崩潰。氣泡崩潰瞬間釋放強(qiáng)大能量,形成局部高溫高壓環(huán)境,可將物件表面污垢震松、剝離,更易被溶劑溶解帶走,實(shí)現(xiàn)深度清洗。超聲波的振動(dòng)和沖擊作用還能夠增強(qiáng)碳?xì)淝逑磩┡c工件表面的接觸和滲透,使清洗劑更好地到達(dá)工件的縫隙、孔洞等難以觸及的部位。

Ultrasonic assisted: When ultrasonic waves propagate in hydrocarbon solvents, cavitation effect occurs, forming countless tiny bubbles. These bubbles rapidly expand in the negative pressure zone and then rapidly contract in the positive pressure zone until they collapse. The collapse of bubbles instantly releases powerful energy, forming a local high-temperature and high-pressure environment, which can loosen and peel off the dirt on the surface of objects, making them more easily dissolved and carried away by solvents, achieving deep cleaning. The vibration and impact of ultrasound can also enhance the contact and penetration between hydrocarbon cleaning agents and the surface of the workpiece, allowing the cleaning agent to better reach hard to reach areas such as gaps and holes in the workpiece.

真空技術(shù)輔助:在真空狀態(tài)下,碳?xì)淝逑磩┲械臍怏w會(huì)被脫出,從而避免了超聲波的衰減,同時(shí)排除工件表面和孔隙中的空氣,可使清洗劑完全浸入工件的每個(gè)部位,使工件的各部位都達(dá)到更好的清洗效果。利用液體在真空狀態(tài)下沸點(diǎn)降低的原理,通過(guò)對(duì)密封的清洗槽抽真空,使碳?xì)淙軇┑姆悬c(diǎn)大大降低,只需將碳?xì)淝逑磩┘訜岬?80℃左右,就可使其沸騰,實(shí)現(xiàn)蒸氣清洗,讓溶解在清洗溶液中的油污不會(huì)殘留在工件表面。此外,真空清洗干燥機(jī)利用真空突沸效應(yīng),使工件表面的清洗液突然沸騰而迅速揮發(fā)干凈,可以將工件的干燥時(shí)間降低到數(shù)分鐘以內(nèi)。真空蒸餾再生裝置可在高真空下使碳?xì)淝逑磩┑姆悬c(diǎn)降低到 80℃,使清洗槽中溶解了油污的清洗溶液不斷地抽入蒸餾裝置,在真空中加熱蒸發(fā),再經(jīng)過(guò)冷凝成為清潔溶劑回到清洗槽中,實(shí)現(xiàn)碳?xì)淝逑磩┑脑偕貜?fù)使用。

Vacuum technology assistance: In a vacuum state, the gas in the hydrocarbon cleaning agent will be released, thereby avoiding the attenuation of ultrasonic waves. At the same time, the air on the surface and pores of the workpiece can be eliminated, allowing the cleaning agent to completely penetrate every part of the workpiece, achieving better cleaning results in all parts of the workpiece. By utilizing the principle of reducing the boiling point of liquids in a vacuum state, the boiling point of hydrocarbon solvents is greatly reduced by vacuuming a sealed cleaning tank. Simply heating the hydrocarbon cleaning agent to around 80 ℃ can make it boil, achieving steam cleaning and preventing oil stains dissolved in the cleaning solution from remaining on the surface of the workpiece. In addition, the vacuum cleaning dryer utilizes the vacuum boiling effect to make the cleaning solution on the surface of the workpiece suddenly boil and quickly evaporate, which can reduce the drying time of the workpiece to within a few minutes. The vacuum distillation regeneration device can lower the boiling point of hydrocarbon cleaning agents to 80 ℃ under high vacuum, continuously pumping the cleaning solution dissolved in oil stains into the distillation device, heating and evaporating it in vacuum, and then condensing it into a cleaning solvent and returning it to the cleaning tank, achieving the regeneration and reuse of hydrocarbon cleaning agents.

2

特點(diǎn)

characteristic

環(huán)保性能佳:相較于一些含氯、含氟的傳統(tǒng)清洗溶劑,碳?xì)淙軇┫鄬?duì)環(huán)保,對(duì)大氣臭氧層破壞小,揮發(fā)性有機(jī)化合物(VOC)排放量較低,更符合環(huán)保要求。

Excellent environmental performance: Compared to some traditional cleaning solvents containing chlorine and fluorine, hydrocarbon solvents are relatively environmentally friendly, with less damage to the atmospheric ozone layer and lower emissions of volatile organic compounds (VOCs), making them more in line with environmental requirements.

清洗效果好:碳?xì)淙軇?duì)各類油污、油脂溶解能力強(qiáng),結(jié)合超聲波的空化效應(yīng),能深入復(fù)雜工件的細(xì)微縫隙和孔洞,實(shí)現(xiàn)徹底清洗,尤其適用于精密零部件的清洗。

Good cleaning effect: Carbon hydrogen solvents have strong solubility for various types of oil and grease. Combined with the cavitation effect of ultrasound, they can penetrate into the subtle gaps and holes of complex workpieces, achieving thorough cleaning, especially suitable for cleaning precision components.

安全性較高:碳?xì)淙軇╅W點(diǎn)相對(duì)較高,在正常使用條件下,火災(zāi)風(fēng)險(xiǎn)低于一些低閃點(diǎn)的溶劑。同時(shí),其化學(xué)性質(zhì)相對(duì)穩(wěn)定,對(duì)大多數(shù)金屬材料無(wú)腐蝕性。此外,一些碳?xì)淝逑礄C(jī)通過(guò)配備防爆電機(jī)、開關(guān)等裝置,以及利用真空環(huán)境隔絕氧氣等方式,進(jìn)一步提高使用安全性。

High safety: Carbon hydrogen solvents have a relatively high flash point, and under normal usage conditions, the fire risk is lower than some low flash point solvents. Meanwhile, its chemical properties are relatively stable and non corrosive to most metal materials. In addition, some hydrocarbon cleaning machines are equipped with explosion-proof motors, switches, and other devices, as well as using vacuum environments to isolate oxygen, further improving their safety of use.

可循環(huán)使用:通過(guò)蒸餾回收裝置,碳?xì)淙軇┠苤貜?fù)利用,降低了清洗成本,提高了資源利用率。

Recyclable: Through distillation recovery equipment, hydrocarbon solvents can be reused, reducing cleaning costs and improving resource utilization.

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